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01 / RELIABILITY

RCM2 and reliability tools.

We define the appropriate maintenance and spare parts strategies for each piece of equipment, according to its context and the consequences of a failure.

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Mechanical components and gears of industrial equipment

SCOPE OF SERVICE

Objectives and
working approach.

We apply structured methodologies together with operations, maintenance and engineering teams to improve availability, safety and cost-effectiveness.

  • Greater availability of equipment
  • Maintenance with technical and economic criteria
  • Shared knowledge between areas
  • Safety and environmental care
Aladon — The Risk and Reliability Global Network

LICENSE AND INTERNATIONAL NETWORK

RCM2 backed by Aladon.

Ellmann is an Aladon licensee and a member of its international network. RCM2 was developed by Aladon founder John Moubray.

We apply RCM2 with the support of AI agents and the participation of the client's team, maintaining the methodology as the basis for maintenance decisions.

Ellmann in the Aladon network

HOW WE WORK

Three stages.
AI agents throughout the process.

Consultants, the client team and AI agents work within a defined scope, using shared criteria and traceable decisions.

  1. 01

    Assessment

    The RCO diagnosis brings together strategic and operational evaluation and criticality analysis to prioritize assets and methodologies.

    Deliverable

    Gaps, baseline and justified priorities.

  2. 02

    Implementation

    The team applies RCM2 with the support of agents. Provides operational context and validates analyses; Ellmann facilitates and audits quality.

    Deliverable

    Maintenance plans and documented decisions.

  3. 03

    Ongoing support and measurement

    The KPI agent supports performance monitoring. Ellmann periodically reviews progress and the quality of maintenance plans through RPR.

    Deliverable

    Updated plans and reliability monitoring.

IMPLEMENTATION

Tools according to your need.

Each methodology addresses a need of the operation. Explore your application and the aspects that are worked on with the company team.

Operational need

RCM2

What maintenance does each piece of equipment need?

Reliability-Centered Maintenance

What does it consist of?

We identify the functions of the assets, their functional failures, their causes and their consequences. With this analysis, the team determines which proactive tasks are appropriate and when a redesign or other strategy is appropriate.

The process considers production, quality, service, safety and environment. It also defines frequencies and responsible parties, and documents the team's knowledge.

Areas covered

  • Asset Functions and Failures
  • Consequences of failures
  • Tasks, frequencies and responsible parties
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How it fits into the project

The agent proposes failure modes; the team provides the context and validates. Ellmann facilitates the process and audits the quality.

We define the scope based on the diagnosis and available information. AI agents support analysis and documentation; the client’s team provides the operational context, and Ellmann facilitates the process and reviews decisions.

View our methodology

RELIABILITY AND MAINTENANCE

Agents according to stage.

Tools are selected based on the diagnosis, available data and the needs of the organization.

01 / Assessment

SAM

Supports strategic maturity assessment and gap identification with evidence.

GAF

Conducts and documents the operational diagnosis of maintenance management.

Criticality

Classifies assets based on consequences of failure and helps prioritize work.

02 / Implementation

Agent-Assisted RCM2

Proposes failure modes for the team to review based on the plant context.

MTA

Supports the review of tasks and frequencies in existing maintenance plans.

RCS

Supports decisions about spare parts based on the consequences of a shortage.

RCA

Supports the structuring and documentation of cause analysis with RCA*dar.

CBM

Supports analysis of condition data and deterioration trends.

SAP

Supports the translation of plans to SAP PM objects based on the scope of the integration.

03 / Ongoing support and measurement

KPI

Supports the monitoring of indicators from available sources.

Ellmann Periodic Review

RPR — Reliability Progress Review: review of progress compared to the initial diagnosis and the quality of the analyses and plans.

COMMERCIAL INQUIRIES

Consulting and training
for your company.

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